A captivating video showcasing the intricate process of bacon production has emerged, enlightening meat enthusiasts on the true origins of their beloved product. Originally aired by the Discovery UK channel in 2018 and resurfacing on YouTube, the clip provides revealing insights into the production of this processed meat. Surprisingly, bacon fans remain undeterred by the behind-the-scenes revelations, with some even expressing an increased desire to savor a strip cooked to perfection on the grill.
The mesmerizing video demonstrates the start of the bacon production process, which begins with the utilization of pork bellies. These substantial portions of the pig are introduced into a large tumbler to facilitate softening and the subsequent removal of the skins. A metal hanger, known as a ‘comb,’ is employed to hang the pork bellies on a rack, where they are lavishly showered with liquid smoke. Each pork belly, then skin-side down, embarks on a journey along a conveyor belt towards an automated blade that surgically slices away the skin. The discarded skins are collected on another conveyor belt to be processed into pork rinds, a separate delicacy in itself.
Simultaneously, the meat portions undergo a meticulous trimming process, aided by a flipping device that ensures the removal of any remaining pieces of skin. To perfect the flavor, a brine solution is skillfully prepared using salt, mixed thoroughly in a water-filled tank until it dissolves. Subsequently, liquid smoke and other flavorings are artfully added to enhance the taste. Needles on an injector head repetitively penetrate the pork bellies, injecting the curing solution precisely. Once this meticulous process is complete, the pork bellies, impressively held by the previously mentioned metal comb, are transported to a ‘drench cabinet’ to experience the transformative power of liquid smoke, providing both color and flavor to the surface of the meat.
The cured pork bellies find their resting place in a large oven, where a five-hour low-temperature cooking period ensures the harmonization of flavors throughout the meat. Following this stage, the meat undergoes blast freezing to rapidly cool down, before being transferred to another cooler to further solidify. This cooling process is crucial, as it facilitates easier slicing. At the sizing station, the pork bellies receive minor trims on their sides, ensuring uniformity. To guarantee product safety, the meat is meticulously examined using a metal detector, ensuring no remnants of the metal comb are present.
With the preparation complete, the wrapped stacks of pork bellies are stored in a freezer until the moment arrives for them to be transformed into delicious bacon. Slicing commences on what is known as the ‘slice line’, where dedicated workers load the meat into chutes that sway back and forth over a blade, expertly crafting bacon-sized pieces. The nearly finished, beautifully browned bacon is then placed on parchment paper, ready to be packaged and distributed. The slices topple gracefully onto a conveyor belt, while another conveyor belt secures them for cooking in a browning microwave. As the bacon cooks, excess fat gracefully drains into a trough, serving as a valuable resource for the creation of gravy and pet foods.
Emerging from the microwave, the cooked bacon undergoes inspection, with an attentive inspector discarding any flawed or subpar slices. Mechanic wheels then transport the browned bacon onto parchment paper, monitored by a tiny electronic eye that ensures an accurate count of slices. Finally, the bacon is neatly stacked, packaged, and primed for distribution, leaving bacon lovers filled with delight and enthusiasm. These enthusiastic viewers enthusiastically expressed their appreciation for the video and extended their admiration to the hardworking individuals involved in the bacon manufacturing process.
While many viewers remained resolutely positive despite the somewhat grisly manufacturing process depicted in the video, fans of Worcestershire Sauce were not as fortunate. After watching an exposé video unveiling the manufacturing process and ingredients of the sauce, a portion of these fans vowed to abstain from consuming it ever again.
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